| Customization: | Available |
|---|---|
| Certification: | CE, ISO |
| Installation Method: |
Vertical |
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Working Principle
The fume comes from the processing will be sucked into the extractor through the hood, first the fume passes the 1st layer preventer plate which will ramify the fume to avoid residual sparks enter into filter layer directly. Finally, the fume enters the second layer of HEPA filter cartridge for ultimate purification, and HEPA 's filtration efficiency can reach 99.9%. As the filtering precision of the main filter cartridge reaches the indoor emission standard, the filtered clean air can be directly discharged indoor via the vent in the bottom of the extractor.
Product introduction
Mobile welding fume extractor are designed to be utilized as a respiratory safety engineering control during a variety of welding applications, including TIG welding, MIG welding, maintenance welding, production welding, clean room welding, stick welding, stainless steel tank welding, rapid location welding, and much more. It has two directional and two rotary polyurethane casters with brake device for easy moving and stationing.
Main feature
1. Low amounts of smoke/dust
2. Occasional use
3. Depending on needs, 2m, 3m flexible suction arm are available.
4. Semi-automatic/manual cleaning
5. CE certification, EMC certification
6. Operating controls conveniently
Standard Parameters
| No. | Item | Parameter |
| 1 | Fan type | centrifugal fan |
| 2 | Treatment of air flow | 1000±100 m3/h |
| 3 | Motor power | 0.75kW |
| 4 | Power supply | 220-240V ~/50Hz |
| 5 | Filtration area | 20 m2 |
| 6 | Number of filter cartridges | 1 piece |
| 7 | Filter medium | Synthetic wood pulp fiber filter paper |
| 8 | Filtration efficiency | >99.9% |
| 9 | Noise | ≤74±5dB(A) |
| 10 | Ash hopper volume | 2 L |
| 11 | One suction arm | Ø160mm*2m |
| 12 | Weight (excluding suction arm) | 98±5KG |
| 13 | Dimensions(excluding suction arm) | 510×610×990mm |
Company profile
The products of Kaisen include mobile welding dust collector, wall mounted dust collector, high vacuum dust collector, laser & plasma cutting dust collector, grinding fume collector, 3D printer dust collector and system solution of fume disposal. Also,Kaisen had passed ISO9001, ISO14001 and OHSAS18001 approvals, most of products are CE certification.
What Every Welder Needs to Know About Welding Fumes
WHAT ARE WELDING FUMES, AND WHY ARE THEY HAZARDOUS?
Welding Fume Extractor Systems You've now doubt heard during training that welding fumes are unhealthy, but may not realize just how dangerous they are. Basically, welding fumes are a toxic combo of gases and particles that are released into the air during the welding process. Approximately 5% of these fumes come from the metal being welded, the other 95% come from the consumables used during the welding process.
The particles in welding fumes are classified under two size ranges, referred to as "fractions." Inhalable fractions are particles up to 100 µm (microns), which equates to 0.1 mm in size, and can be inhaled through the mouth and nose. Alveolar (respirable) fractions are much smaller (up to 10 µm) and most welding fume particles are smaller than 0.1 µm, which puts them in the "ultra-fine" category. The smaller the welding particles released into the air, the more harmful they are to the lungs. This is because they can infiltrate deeper into the lungs.
WHAT HAPPENS WHEN YOU INHALE WELDING FUMES?
The small particulates in welding fumes are inhaled through the nose and mouth. From there, they reach the esophagus or windpipe. From the windpipe, it's a short trip to the bronchial tubes and lungs. Because these particles are so small, they can actually penetrate cell walls, where they then cause mutagenic changes in the body. Translation: welding fumes are a known cause of lung cancer.
Inhalable oxide particles in welding fumes:
Aluminum oxide
Iron oxide
Magnesium oxide
Lead oxide
Fluoride
Copper oxide
Manganese oxide
Chromium (III) compounds
Nickel and cobalt oxides
GASES ARE A PROBLEM, TOO
It's not just particles that pose a health risk, it's the argon gas in shielding gas, gases from paint, oil or solvents on the work-piece (including hydrogen chloride and cyanide), and carbon monoxide created by the welding process. Besides damaging the respiratory tract and being a trigger for cancer, there's also the risk of suffocation.
Fume Extraction Devices Are Designed Primarily to Filter Out Particles
While hazardous gases are a serious concern, the filters in fume extraction devices are primarily designed to trap the more hazardous airborne particles. Gases in the air can usually be adequately handled with ventilation systems.
A well-designed fume extraction device can remove nearly all particulates created during welding. Not only does this prevent welders from breathing contaminated air, but it also helps to prevent these particulates from accumulating on equipment and surfaces in a shop, where it can easily become airborne by sweeping (or even movement throughout the area) and end up being breathed in by workers who aren't even welding.
Kaisen strives to bring the innovative solutions to protect people from the harmful effects of dust, smoke, gas and other air impurities. Many of our products are designed and manufactured to have minimal environmental strain but still maintain top quality and performance. Kaisen's products are used around the world and could be found in various industries including: Welding Shops, Automotive, Foundries, Technical Schools, Nuclear Training facilities, Robotic Cells, and much more.
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