Industrial High Vacuum Dust Collector 2.2kw Air Purifier for Robot Welding

• Customization: Available
• Certification: CE, ISO
• Installation Method: Vertical
• Model NO.: KSG-2.2A
• Operation Type: Manually
• Medium Material: Polyester+PTFE
• Dust Collecting Method: Dry
• Type: Filter Cartridge Dust Collector
• Air Volume: 190±10m³/H
• Motor Power: 2.2 Kw
• Filter Area: 8m²
• Weight: 156kgs
• Transport Package: Wooden Case
• Specification: 600*695*1200mm
• Trademark: Kaisen
• Origin: Shanghai, China
• HS Code: 8421399090
• Production Capacity: 500sets/Month

Product Description

 

Industrial High Vacuum Dust Collector 2.2kW Air Purifier For Robot Welding
This product is mainly used for robot welding dust collection and large work piece splicing mobile welding dust purification. The purification of dust can solve the workshop pollution question, control the emissions of dust from welding process generated within the specified range. Ensure the workers health and cleaning of the workshop environment. And adopted the world leading technique of PTFE coating micro particle filtration, filtration efficiency can reache 99.99%, meanwhile maintains a high air flow; the extractor can clean dust automatically. It is ideal for purifying dry, oil-free, non-corrosive fume mixture generated in welding, polishing, cutting and other processes. 

Technical parameters

Model	KSG-1.5A	KSG-2.2A
Treatment of air flow	190±10 m3/h	300±10 m3/h
Motor Power	1.5 kW	2.2 kW
Voltage	3×380 V/50 Hz	3×380 V/50 Hz
Filtering area	8 m^2	8 m^2
Cleaning Methods	Semi-Automatic Cleaning	Semi-Automatic Cleaning
Compressed Air	0.5-0.6 MPa	0.5-0.6 MPa
Filtration efficiency	>99.9%	>99.9%
Dusting Interface	1pc(φ51 mm)	2 pcs(φ44 mm)
Noise	≤70±5dB(A)	≤70±5dB(A)
Demission	550×650×1110 mm	600×695×1200mm
Weight	107±5Kg	156±5Kg

 

Working Principle

1. The fume comes from the processing will be sucked into the extractor through the hood, first the fume passes the 1st layer spark intercept steel mesh which will ranmify the fume to avoid residual sparks enter into HEPA filter layer directly.

2. Finally, the fume enters the second layer of HEPA filter cartridge for ultimate purification.

3. Its filtration efficiency can reach 99.9%.

4. As the filtering precision of the main filter cartridge reaches the indoor emission standards, the filtered clean air can be directly discharged indoor through the air vent in the back of the extractor. 

5. According to the extractor's work intensity and the amount of dusts, the usage life of the filter cartridge is different.

Features

1.The high vacuum fume cleaner has a front connector, and can be connected to various professional suction connector, suction welding gun or breathing masks through a hose of Φ44 or Φ51mm,by connecting with hose of Φ44 or Φ51mm and professional nozzle,it also can be used in robot and welding machine's fume  purification.The nozzle is fixed on the welding gun and moves with the welding gun to absorb welding smoke simultaneously, also be used in the welding test and in the cleaning of the training sites.

2.The purifier can connect a variety of magnetic suction nozzle through the hose, or connect 1-2 pieces of high vacuum suction welding guns.

3. Mobile high vacuum fume & dust purifier is light  with powerful suction. The purifier is rational in design,which allows it to be moved freely. It contains three high vacuum turbine fan units.

4. On the control panel, there are Fan switch, Power switch, Power indicating light and Semi-automatic cleaning

 

Certifications

Company Profile

Shanghai Kaisen Environmental Technology Co.,Ltd has beenalways committed to designing, R&D and manufacturing of industrial dust collectors.Since 2007 we had been engaged in dust collectors for ten years.Our products are extensively applied to the processing of welding, cutting, grinding, painting, casting, chemical, wood processing, paper and other industries. 

 

Exhibition

What Every Welder Needs to Know About Welding Fumes
WHAT ARE WELDING FUMES, AND WHY ARE THEY HAZARDOUS?
Welding Fume Extractor Systems You've now doubt heard during training that welding fumes are unhealthy, but may not realize just how dangerous they are. Basically, welding fumes are a toxic combo of gases and particles that are released into the air during the welding process. Approximately 5% of these fumes come from the metal being welded, the other 95% come from the consumables used during the welding process.

The particles in welding fumes are classified under two size ranges, referred to as "fractions." Inhalable fractions are particles up to 100 µm (microns), which equates to 0.1 mm in size, and can be inhaled through the mouth and nose. Alveolar (respirable) fractions are much smaller (up to 10 µm) and most welding fume particles are smaller than 0.1 µm, which puts them in the "ultra-fine" category. The smaller the welding particles released into the air, the more harmful they are to the lungs. This is because they can infiltrate deeper into the lungs.

WHAT HAPPENS WHEN YOU INHALE WELDING FUMES?
The small particulates in welding fumes are inhaled through the nose and mouth. From there, they reach the esophagus or windpipe. From the windpipe, it's a short trip to the bronchial tubes and lungs. Because these particles are so small, they can actually penetrate cell walls, where they then cause mutagenic changes in the body. Translation: welding fumes are a known cause of lung cancer.

Inhalable oxide particles in welding fumes:
Aluminum oxide  
Iron oxide       
Magnesium oxide 
Lead oxide       
Fluoride         
Copper oxide     
Manganese oxide  
Chromium (III) compounds  
Nickel and cobalt oxides    

GASES ARE A PROBLEM, TOO
It's not just particles that pose a health risk, it's the argon gas in shielding gas, gases from paint, oil or solvents on the work-piece (including hydrogen chloride and cyanide), and carbon monoxide created by the welding process. Besides damaging the respiratory tract and being a trigger for cancer, there's also the risk of suffocation.